Automotive Products

Produkte Automotive

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- Automotive Injection Molded Parts -

In the automotive industry, injection molded parts are essential elements and are to be found in many positions inside a car. Here, too, both the highest possible degree of precision and high-quality material are necessary to ensure safety and in order to minimise wear and tear. In the area of coupling disks, injection molded parts are used as parts of an electronic clutch management system. As this is an element which is placed under great mechanical strain, a great deal is expected of the injection-molded parts with regard to interfaces or smoothness. Injection-molded parts are also used in the area of plug and connector systems for motor electronics with metal contacts. The exact positioning of the individual contacts is one the most specific tasks in this context. GAUDLITZ also produces injection- molded parts for gear units.

Among other things, one of the major challenges lies in coping with the narrow bearing tolerances. Pistons for clutches and brakes are a further application area and in this case a great deal depends on the surface finish. In addition we produce injection-molded parts for electric window regulator components and adjustable headrests as well as for the gear housing in sunroofs or window wiper motors. Here on our webpages you can find detailed information regarding the possible application of injection-molded parts in the automotive field. Please do not hesitate to contact us personally if you have any questions or wish to receive advice from us. We will be happy to help you.

Sunroof gear housing

Specific challenges:

Gearbox:

  • Substitution of metal/plastic
  • Motor is mounted via the bayonet clasp

Electronic cover:

  • 2 K Manufacturing

Electronic lid and Covering Gear:

  • Raster elements featured provide for simple and  inexpensive assembly

Adjustable Headrests

Consisting of gear housing parts, headrest adjustor, gears, cover, connecting elements.

Specific challenges:

  • very close axis spacing
  • high rotational gear accuracy
  • all but silent performance
  • gear wheels with inserts
  • head restraints with internal thread and elastic spring parts

Electric window regulator components

Special challenges: 
  • high demands in the area of dimensional accuracy
  • good sliding qualities (wire hoisting drum)
  • high demands in the area of gear tooth quality
  • integrated interface for wire hoisting drum

Clutch actuator

Part of an electronic clutch management system (EKM)
Special characteristics:
  • strong gear housing part or component connecting element 
  • very close axis spacing (plunger/back spring) 
  • high planarity level and interface requirements 
  • injected ball bearings and pins (worm wheel) 
  • safety device 
  • integrated ball bearing (back spring)

Piston for brakes and clutches

Specific challenges:
  • high demands on surface quality 
  • sealing lips: high planarity demands 
  • high dimensional requirements of the cylinder surfaces 

Gear units

Gear units for E-Gas Systems 
(Control of air flow for engines)
Specific characteristics:
  • very temperature-resistant materials 
  • gear teeth without sliding characteristics 
  • tight bearing tolerances 
  • injection molded parts 
  • high demands on flatness and roundness (throttle body)
  • injection moldes matrix (throttle) 

Gearbox housing

Gearbox housing

In the case of rear windscreen wiper motors

Specific challenges:

  • mechanically highly-stressed components
  • overmolded metals
  • closely toleranced bearing positions
  • engine assembly without additional fasteners

Connector Systems

Plug for engine electronics with metal contacts 

Specific characteristics:

  • positioning of the contacts 
  • easy assembly using latch clips 
GAUDLITZ GmbH
96450 Coburg
Callenberger Straße 42
Phone +49 9561 / 648-0
Fax +49 9561 648-645
E-Mail: info@gaudlitz.de
Copyright © 2011 GAUDLITZ GmbH
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